September 2, 2015

Industrial Hygiene & Productivity

Occupational Illness and deceases have greater impact on the productivity & Workplace Safety. Now the employers have started monitoring the each factor which impeding the productivity. The need to ensure a safe working environment is a prerequisite to providing high quality products and services.
Occupational health & safety is one of the most important factors contributing to productivity increases, which consequently lead to more benefits. Industrial Hygiene practices provide better opportunity for the prevention & control of the occupational illness & disease. Industrial Hygiene is a bridging function between the all three elements of Health Safety & Environment.
Industrial hygiene practices can be used to optimize the EHS Elements thereby making improvement in the productivity. Significant improvement in the can be made in Occupational Health & Safety when apply the IH AERC process.
In the existing workplace the hazards can be well addressed if we can measure the level of offending agent in the working environment. This will helps good utilization of the resources to control or prevent the exposure of the potential workplace exposures.

September 7, 2013

Industrial Hygiene Engineering

Industrial Hygiene Engineering can be utilized most effectively when it is applied in the design or construction phases of new or modified chemical manufacturing processes. Prevention and controls of leaks, spills, fugitive emissions and other releases is the goal. Some chemical and physical agents can still be released during normal or abnormal operations and during plant turnaround procedures and these require continuous industrial hygiene surveillance. Industrial hygiene principles must continue to be applied in all phases of the chemical industry from the beginning of the design and throughout the life of the unit.

August 31, 2013

Industrial Toxicology

Industrial Toxicology 

Industrial toxicology which aims to protect the health of the workers who may be exposed to a toxic substance either directly or indirectly through their workplace activities

The traditional definition of toxicology is "the science of poisons."                                                       
A more descriptive definition of toxicology is "the study of the adverse effects of chemicals or physical agents on living organisms". 

Toxicity is the ability of a chemical molecule or compound to produce injury once it reaches a susceptible site in or on the body.
Toxicity hazard is the probability that injury will occur considering the manner in which the substance is used. 

Dose-Response Relationship
The potential toxicity (harmful action) inherent in a substance is exhibited only when that substance comes in contact with a biological system. A chemical normally thought of as “harmless” may evoke a toxic response if added to a biological system in sufficient amount. The toxic potency of a chemical is thus defined by the response that is produced in a biological system . 

The dose-response relationship is a fundamental and essential concept in toxicology.  It correlates exposures and the spectrum of induced effects.  Generally, the higher the dose, the more severe the response.  The dose-response relationship is based on observed data from experimental animal, human clinical, or cell studies.

Knowledge of the dose-response relationship:

1.establishes causality that the chemical has in fact induced the observed effects
establishes the lowest dose where an induced effect occurs - the threshold effect
determines the rate at which injury builds up - the slope for the dose response.

"All substances are poisons;
there is none which is not a poison.
The right dose differentiates a poison from a remedy.”
Paracelsus (1493-1541)

LD50: LD stands for "Lethal Dose". LD50 is the amount of a material, given all at once, which causes the death of 50% (one half) of a group of test animals. The LD50 is one way to measure the short-term poisoning potential (acute toxicity) of a material.
Acute toxicity is the ability of a chemical to cause ill effects relatively soon after one oral administration or a 4-hour exposure to a chemical in air.

LC50: The concentration of a chemical in an environment (generally air or water) which produces death in 50% of an exposed population of test animals in a specified time frame

Normally expressed as (mg/l) milligrams of substance per liter of air or water (or as ppm)

Routes of Entry into the Body

There are four main routes by which hazardous chemicals enter the body
  • Inhalation: Absorption through the respiratory tract (Most important in terms of severity)
  • Skin absorption or absorption through the mucous membranes
  • Ingestion: Absorption through the digestive tract, it can occur through eating or smoking with contaminated hands or in contaminated work areas.
  • Injection: Introduction of toxin into bloodstream; can occur by accidental needle stick or puncture of skin with a sharp object.
Types of Effects

Acute poisoning is characterized by rapid absorption of the substance when the exposure is sudden and severe. Normally, a single large exposure is involved. Examples are carbon monoxide or cyanide poisoning.

Chronic poisoning is characterized by prolonged or repeated exposures of a duration measured in days, months or years. Symptoms may not be immediately apparent. Examples are lead or mercury poisoning, or pesticide exposure.

Local refers to the site of action of an agent where the action takes place at the point or area of contact. The site may be skin, mucous membranes, the respiratory tract, gastrointestinal system, eyes etc. Absorption does not necessarily occur. Examples are strong acids or alkalis.

Systemic refers to a site of action other than the point of contact and presupposes absorption has taken place. For example, an inhaled material may act on the liver. For example, inhaled benzene affects the bone marrow.

Cumulative poisons are characterized by materials that tend to build up in the body as a result of numerous chronic exposures. The effects are not seen until a critical body burden is reached.
Examples are heavy metals.

Synergistic or potentiating effects occur when two or more hazardous materials present at the same time have a resulting action greater than the effect predicted based on the individual substances. For example, workers exposed to benzene may show a direct toxicity in hematopoietic tissue and therefore be more susceptible to oxygen-displacing agents such as carbon monoxide.

Factors Affecting Toxicity

- Rate of entry and route of exposure - how fast the toxic dose is delivered and by what means.
- Age - can affect the capacity to repair damaged tissue.
- Previous exposure - can lead to tolerance, increased sensitivity, or make no difference.
- State of health, medications, physical condition, and life style - can affect the toxic response, Pre-existing disease can result in increased sensitivity.
- Environmental factors - temperature and pressure, for example, can affect exposure.
- Host factors - genetic predisposition and the sex of the exposed individual.

Physical Class Affects on Toxicity

When considering the toxicity of gases and vapors, the solubility of the substance is a key factor. Highly soluble materials like ammonia irritate the upper respiratory tract. On the other hand, relatively insoluble materials like nitrogen dioxide penetrate deep into the lung. Fat soluble materials, like pesticides, tend to have longer residence times in the body.

An aerosol is composed of solid or liquid particles of microscopic size dispersed in a gaseous medium. The toxic potential of an aerosol is only partially described by its concentration in milligrams per cubic meter (mg/m3). For a proper assessment of the toxic hazard, the size of the aerosol’s particles is important. Particles above 1 micrometer tend to deposit in the upper respiratory tract. Particles less than 1 micrometer in diameter enter the lung. Very small particles (< 0.2 μm) are generally not deposited.

Physiological Classifications of Toxic Materials

Irritants are materials that cause inflammation of mucous membranes with which they come in contact. Inflammation of tissue results from concentration far below those needed to cause corrosion. Examples include: Ammonia, Alkaline Dusts And Mists, Hydrogen Chloride/Hydrogen Fluoride, Halogens, Ozone, Phosgene, Diethyl/Dimethyl Sulfate, Nitrogen Dioxide, Phosphorus Chlorides, Arsenic Trichloride

Irritants can also cause changes in the mechanics of respiration and lung function. Examples include:
sulfur dioxide, acetic acid, formaldehyde, formic acid, sulfuric acid, acrolein.

Long-term exposure to irritants can result in increased mucous secretions and chronic bronchitis.
A primary irritant exerts no systemic toxic action because the products formed on the tissue of the respiratory tract are non-toxic or because the irritant action is far in excess of any systemic toxic action. Example: Hydrogen Chloride.

A secondary irritant’s effect on mucous membranes is over-shadowed by a systemic effect resulting from absorption.Examples include: hydrogen sulfide, aromatic hydrocarbons; Exposure to a secondary irritant can result in pulmonary edema, hemorrhage, and tissue necrosis.

Corrosives are chemicals which may cause visible destruction of or irreversible alterations in living tissue by chemical action at the site of contact. Examples include:Sulfuric acid, Potassium hydroxide, Chromic acid, Sodium hydroxide

Asphyxiants have the ability to deprive tissue of oxygen. Simple asphyxiants are inert gases that displace oxygen.Examples include: Nitrogen, Helium, Carbon Dioxide, Argon.

Chemical asphyxiants render the body incapable of utilizing an adequate oxygen supply. They are toxic at very low concentrations (few ppm). Examples include:- Carbon Monoxide, Cyanides, Hydrogen Sulfide
Primary anesthetics have a depressant effect upon the central nervous system. Particularly the brain.
Examples include: Halogenated Hydrocarbons, Alcohols

Hepatotoxic agents cause damage to the liver. Examples include:- Carbon Tetrachloride, Nitro-amines, Tetra-chloroethane

Nephrotoxic agents cause damage to the kidneys. Examples include: Halogenated Hydrocarbons, Uranium compounds

Neurotoxic agents damage the nervous system. The nervous system is especially sensitive to organometallic compounds and certain sulfide compounds. Examples include:Trialkyl Tin Compounds, Methyl Mercury, Organic Phosphorus Insecticides, Manganese,Tetraethyl Lead, Carbon Disulfide, Thallium

Hematopoietic (blood) system agents either directly affect blood cells or bone marrow. Examples include:-Nitrites, Aniline,Toluidine, Nitrobenzene, Benzene.

Pulmonary tissue (lungs) agents can be toxic, through other mean than by immediate irritant action. Fibrotic changes can be caused by free crystalline silica and asbestos. Other dusts can cause restrictive disease called pneumoconiosis.

Examples include:- Coal Dust, Cotton Dust, Silica Dust & Asbestos Fibres etc.

A teratogen (embryo toxic or fetotoxic agent) is an agent which interferes with normal embryonic development without damage to the mother or lethal effect on the fetus. Effects are not hereditary. Examples include:- Lead, Dibromo Dichloropropane

A mutagen is a chemical agent which may able to react with nucleophilic structures such as DNA. Mutations can occur on the gene level (gene mutations) when, for example, one nucleotide base-pair is change to another. Mutations can also occur on the chromosomal level (chromosomal mutations) when the number of chromosomal units or their morphological structure is altered.  
Examples of mutagens include most Radioisotopes, Barium Permanganate & Methyl Isocyanate.

Sensitizers causes a substantial proportion of exposed people to develop an allergic reaction in normal tissue after repeated exposure to the chemical. The reaction may be as mild as a rash (contact dermatitis) or as serious as anaphylactic shock.

Examples include:- Epoxides, Nickel Compounds, Chromium Compounds, Chlorinated Hydrocarbons, Formaldehyde, Amines, Toluene Di-isocyanate

Target Organ Effects

The following is a target organ categorization of effects which may occur from exposure to hazardous chemicals, including examples of signs and symptoms and chemicals which have been found to cause such effects.

Hepatotoxins (liver)
Signs and symptoms:   
Jaundice, Liver Enlargement Example chemicals:    
Carbon Tetrachloride, Nitrosamines, Chloroform, Toluene, Perchloroethylene, Cresol, Dimethylsulfate

Nephrotoxins (kidney)

Signs and symptoms: 
Edema, Proteinuria
Example chemicals: 
Halogenated Hydrocarbons, Uranium, Chloroform, Mercury, Dimethyl Sulfate

Neurotoxins (nervous system)
Signs and symptoms: 
Narcosis, Behavioral Changes, Decreased Muscle Coordination
Example chemicals: 
Mercury, Carbon Disulfide, Benzene, Carbon Tetrachloride, Lead, Mercury, Nitrobenzene

Hematopoietic (blood) system
Signs and symptoms: 
Cyanosis, Loss Of Consciousness
Example chemicals: 
Carbon Monoxide, Cyanides, Nitrobenzene, Aniline, Arsenic, Benzene, Toluene

Pulmonary (lung) system
Signs and symptoms: 
Cough, Chest tightness, Shortness of Breath Example chemicals: 
Silica Asbestos, Nitrogen Dioxide, Ozone, Hydrogensulfide, Chromium, Nickel, Alcohol

Reproductive system (mutations and teratogenesis)
Signs and symptoms: 
Birth Defects, Sterility
Example chemicals: 
Lead, Dibromo Dichloropropane

 Skin (dermal layer)

Signs and symptoms: 
Defatting Of Skin, Rashes, Irritation
Example chemicals: 
Ketones, Chlorinated Compounds, Alcohols, Nickel, Phenol, Trichloroethylene

Eye or vision

Signs and symptoms: 
Conjunctivitis, Corneal Damage
Example chemicals:   
Organic Solvents, Acids, Cresol, Quinone, Hydroquinone, Benzyl Chloride, Butyl Alcohol, Bases 

Absorption, Distribution, And Excretion Of Toxic Substances


This information is collected and present in order to create awareness.